Description
Custom Chenille 6" Letters for Varsity Jackets & Gear
- High school and college students, athletes, and alumni
- Athletic teams, school clubs, and musical organizations
- Theater, film, and historical costume production crews
- Families creating custom memory jackets and tribute recreations
- Gift givers looking for premium, personalized spirit apparel
Premium Letter Build Options & Specifications
Every single letter patch is proudly Made in Dallas, TX, USA with absolutely zero minimum order requirements (no dollar or quantity minimums) and no setup fees on most orders. We use a thorough proof approval process for all products because your complete satisfaction is our priority.
Sizing, Materials, and Application Guide:
- Standard 6" Dimensions: Our standard letter height is 6" tall, resulting in a finished height of approximately 6.92" once accounting for material allowances. Width varies naturally by letter shape.
- Premium Materials: Sewn with vibrant, heavy-duty acrylic thread on premium single or double layers of felt. Standard colors feature a scrim-felt based wool blend, while specialty colors utilize a crisp polyester base.
- Tailoring Elements: Includes custom outline colors to match or contrast your design, individual backings for maximum structural durability, and optional extra material allowance on the bottom layer for adding rhinestone bling upon request.
- Care & Application: We highly recommend sewing patches down using a classic zig-zag stitch. To clean, gently wiping with a damp towel is the safest method. Please note: Heat-applied iron-on backing is available but not recommended for heavy outerwear items.
Custom Letter Decorations & Embroidery Inserts
Make your 6-inch patch completely unique by adding custom design inserts. We can install inserts directly onto your letter or provide them loose depending on your sewing project preferences.
- Sports Symbols: Footballs, basketballs, track wings, baseballs, or military service bars.
- Numbers & Dates: Graduation year dates, lucky player numbers, or jersey stats.
- Titles & Positions: Dedicated text for Team Captain, President, Cheerleader, Coach, or Band.
- Names: Custom text patches for individual names, school names, or mascot monograms.
- Note: If your specific activity or insert is not explicitly shown, let us know and we can custom create it for you!
Production Timeline, Shipping, and Rush Upgrades
Every single order is custom-made. Our standard production timeline is three weeks, though items frequently ship sooner based on current seasonal production backlogs.
- Super Sonic Rush: Ships in 2 to 4 business days (50% up-charge)
- Jet Rush (Most Popular): Ships in 5 to 10 business days (35% up-charge)
- Propeller Rush: Ships in 11 to 20 business days (20% up-charge)
Our Streamlined Order Logistics Process:
- Your custom order is securely placed.
- A confirmation email is sent to you within 24 hours.
- Our design team creates a digital proof for your formal approval.
- Once you approve the layout, your item is custom-sewn in our studio.
- We email you a final photo of the completed patch for inspection.
- Once approved, your order is safely packed and shipped!
Bulk Order Quantity Discounts
Planning an order for a full squad, club, or class? This listing features automatic built-in price breaks for quantities of 6 to 12 pieces using our standard production times.
We offer a massive selection of vibrant, color-fast thread and felt options to seamlessly match any school or franchise:
- White, Natural, Champagne, Indiana Gold, Yellow, Old Gold, Antique Gold, Lt Gold
- Texas Orange, Dark Orange (Pumpkin), Burnt Orange (Blood Orange)
- Silver Gray, Owl Grey, Dark Brown, Black
- Red, Bright Red, Cardinal Red, Maroon, Pink
- Kelly Green, Forest Green, Dartmouth Green, Softball Green
- Purple, Columbia Blue, Dark Teal, Royal Blue, Navy



























